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Die Cut Mylar Bags: Everything You Need to Know About

When it comes to high-quality, durable, and versatile packaging solutions, die cut Mylar bags stand out as a favorite among entrepreneurs and businesses, particularly in the cannabis industry and e-commerce. Known for their unique properties, Mylar bags offer an optimal balance of strength, barrier protection, and customization.

But what exactly are die cut Mylar bags, and how do they differ from regular packaging options? This guide answers your key questions and explains why they’re a valuable choice for your business.

What Are Die Cut Mylar Bags?

Die cut Mylar bags are specialized bags made from stretched polyethylene terephthalate (PET) film, known for its durability and ability to lock in freshness. “Die cut” refers to the custom-shaped cutting process used to create the bags, allowing them to suit specific product needs or branding designs.

Mylar bags are commonly used for:

  • Cannabis products (flower, concentrates, edibles): They maintain humidity and keep products fresh.
  • Food items (coffee, tea, spices): The tight seal prevents moisture and light exposure.
  • Storage (nuts, dried fruit, or supplements): They prevent spoilage and extend shelf life.

With customizable die cut options, businesses can create uniquely shaped and styled bags that align with their brand identity while ensuring excellent product preservation.

Why Did Amazon Stop Selling Mylar Bags?

Amazon is a go-to platform for many businesses and consumers, but in February 2022, the company made headlines when it stopped selling Mylar bags. The decision wasn’t due to any problem with the bags themselves—it was about how they were being used.

Mylar bags became associated with improper activity, particularly the distribution of regulated items like cannabis in areas where such products are not permitted. To avoid liability or misuse, Amazon prohibited the sale of Mylar bags.

For cannabis businesses and others in industries where these bags are essential, specialized suppliers such as packaging wholesalers or custom printing providers continue to fulfill demand safely and ethically.

Key Features of Die Cut Mylar Bags

When choosing packaging for your business, it helps to understand the advantages die cut Mylar bags offer. Here’s what makes them stand out:

  1. Superior Durability 

  Mylar bags are tear-resistant and puncture-proof, ensuring the safe storage of your items.

  1. Barrier Protection 

  They block out oxygen, moisture, and light, keeping contents fresh and functional.

  1. Customization 

  Die cut options allow for unique shapes and features like hang tabs, resealable zippers, or window panels for product visibility.

  1. Heat Sealing Compatibility 

  Mylar bags can be heat-sealed for an air-tight finish, perfect for long-term storage.

  1. Eco-Friendly Options 

  Many Mylar bags are recyclable, making them a sustainable choice for environmentally-conscious businesses.

What Cannot Be Stored in Mylar Bags?

What Cannot Be Stored in Mylar Bags

While Mylar bags are highly versatile, they do have some limitations. Certain products are not suitable for storage in Mylar bags:

  • Fresh produce (e.g., raw fruits and vegetables): These items release gases that can compromise the seal. 
  • High-moisture content items (raw meat, fresh dairy): These can spoil even in sealed bags and require refrigeration. 
  • Sharp or heavy materials that could tear the bag.

For most uses, including dried goods, powders, and cannabis products, Mylar bags provide excellent protection.

5 Mil vs. 7 Mil Mylar Bags—What’s the Difference?

When selecting Mylar bags, you’ll often see measurements like 5 mil or 7 mil. These refer to the thickness of the material, where “mil” equals 1/1000th of an inch.

  • 5 Mil Mylar Bags 

  These are thinner but still provide good barrier protection. They’re ideal for lightweight products like tea, coffee, or supplements.

  • 7 Mil Mylar Bags 

  These are thicker and provide additional durability. They’re better suited for heavier items or products requiring more robust protection, such as cannabis flower or bulk foods.

Choosing the right thickness depends on the specific needs of your product. For example, if you’re packaging sharp items or want to ensure long-term preservation, a 7 mil bag is the better choice.

How to Use Die Cut Mylar Bags for Your Business

Here’s how you can get the most out of die cut Mylar bags:

  1. Select the Right Size 

  Measure your product carefully and choose a bag that fits snugly while leaving room for custom cuts, seals, or features.

  1. Customize for Branding 

  Work with a supplier to add your logo, color schemes, and other design elements. Custom-printed Mylar bags help set your products apart.

  1. Seal Properly 

  Use heat sealing to lock in freshness or opt for resealable designs for convenience.

  1. Pair with Accessories 

  Enhance functionality with features like tear notches, valves (for coffee), or hang holes for retail display.

  1. Source Responsibly 

  Buy from reputable suppliers to ensure quality. Look for food-grade or industry-specific certifications.

For industries like cannabis, ensuring compliance with local packaging and labeling laws is just as important as the bags themselves.

Why Mylar Bag Packaging Makes Sense for the Cannabis Industry

The cannabis industry faces unique challenges when it comes to packaging. Products need a balance of freshness, security, and compliance with regulations. Die cut Mylar bags provide solutions through:

  • Child-resistant closures 
  • Odor-proof designs 
  • Compliance-ready customization with space for warnings and labels.

Additionally, Mylar packaging can be tailored to blend convenience with premium branding, aligning seamlessly with evolving consumer expectations in the cannabis market.

Practical Tips for E-Commerce Sellers

Thinking of incorporating die cut Mylar bags into your e-commerce business? Here are some quick tips to improve your operations:

  • Offer multi-purpose bags to expand customer appeal (e.g., food-safe bags for home storage).
  • Promote eco-friendly options to attract environmentally-conscious buyers.
  • Highlight resealable features in your product descriptions for added convenience.

By using these strategies, you can leverage the functionality of Mylar bags to enhance your product offering and increase customer satisfaction.

Packaging That Stands Out

Die cut Mylar bags are more than just packaging—they’re a way to improve product preservation, enhance branding, and make your business more efficient. Especially in industries like cannabis or e-commerce, their versatility and durability make them a worthwhile investment.

Whether you run a small cannabis shop or an online snack store, upgrading to high-quality Mylar bags can make the difference between retaining customers or having them seek alternatives.

Explore premium die cut Mylar bag packaging from trusted suppliers today to elevate your packaging game.

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